The fully automatic spray sterilization pot for canned beverages is developed by experts in low acid food heat treatment. The design and manufacturing of the product strictly follow standards and relevant regulations of the US FDA. Reasonable internal pipeline design can ensure uniform heat distribution and rapid heat penetration during the sterilization process. We can configure the F value to precisely control the sterilization function according to customer needs, preserving the original color, taste, and nutritional content of the food to the greatest extent possible, increasing product added value and economic benefits for customers.
F-value sterilization is a pre-set sterilization effect (F-value) to control the entire sterilization process. The entire sterilization process is intuitive and controllable, ensuring consistent sterilization effects for each batch of food. F-value sterilization technology has been included in relevant regulations of the US Food and Drug Administration and is widely used in the United States. Especially for sterilization of canned food, it has important practical significance.
The advantages of F-value sterilization:
1. Pre setting the F value ensures consistent sterilization effect throughout the entire sterilization process.
2. The sterilization effect reaches the F value and immediately enters the cooling stage, saving steam energy.
3. The F value can be tested and adjusted according to different foods to achieve consistent sterilization effect for each batch of food.
Four movable temperature sensor probes are installed inside the sterilization pot, which can achieve the following functions:
a: Test the F-value of different foods.
b: Monitor the F value of food at any time.
c: Monitor the heat distribution inside the pot at any time.
d: Test the thermal penetration of food.
Equipment features:
1. Indirect heating and indirect cooling, the sterilization water does not directly contact the cooling water, but exchanges heat through a heat exchanger, effectively avoiding secondary contamination of food.
2. Multi stage heating and cooling technology can ensure a gentle heating and cooling process, preserving the original color, taste, and nutritional value of the food to a large extent.
3. Atomized sterilization water can expand the heat exchange area, improve sterilization efficiency, and ensure good sterilization effect.
4. Equipped with a high lift circulating water pump, the sterilization water is sprayed from different angles through a nozzle, forming a flowing high-temperature steam flow inside the sterilization pot, making the heat distribution inside the pot uniform.
5. The use of disinfectant water is minimal and recyclable, greatly saving energy consumption.
6. The pressure balance control system ensures that the degree of deformation of the outer packaging of the product is reduced to a very low level during the cooling stage, making it particularly suitable for food containing gas packaging.
7. Adopting Siemens hardware and software control system from Germany to ensure the safe and reliable operation of the sterilization pot.
8. Automatic door opening and closing control function (optional).
9. Automatic basket entry and exit control function (optional).
Scope of application:
Suitable for various high-temperature and water-resistant packaging materials.
1. Glass containers: glass bottles, glass jars.
2. Metal containers: tin cans, aluminum cans.
3. Plastic containers: PP bottles, HDPE bottles.
4. Soft packaging: vacuum bags, high-temperature steaming bags, aluminum foil bags, etc.